QCL Automatic ultrasonic vial washing machine
- Suitable for pharmaceutical, food, chemical industry, mainly used for cleaning vials, oral liquid bottles, ampoules.
- QCL series bottle washing machine design, production are in line with GMP requirements.
- This machine can be used both stand-alone and can be used with other stand-alone machines to form a linkage line.
The bottle is brought into the bottle through the net, the sprinkler device is filled with water into the cleaning tank after the bottle, after ultrasonic cleaning, the bottle is lifted from the lifting block along the coarse washing water tank, and the smooth lifting is sent to the large drum manipulator, the robot grips the bottle and flips it 180 °, and the bottle mouth enters the washing station downwards:
1. High pressure circulating water to rinse the outer wall of the bottle;
2. The first and second groups of spray needles are inserted into the bottle Circulating water to rinse the inner wall of the bottle;
3. The third group of spray pins is inserted into the bottle to flush compressed air to clean the inner wall of the bottle;
4. The fourth group of spray needles flushed purified water to clean the inner wall of the bottle;
5. The fifth and sixth groups of spray needles flush compressed air to flush the inner wall of the bottle;
6. Finally, the compressed air blows dry the outer wall of the bottle. The robot returns the bottle to the right, and pushes the bottle into the oven or out of the bottle plate by the bottle wheel to complete the whole process of bottle cleaning.
This machine is a vertical bowl structure, using a manipulator to pinch the bottle, flip, nozzle to do reciprocating tracking mode, the use of ultrasonic rough washing and water vapor independent separate alternate jet flushing principle, the container one by one cleaning, to avoid cross-contamination.
The combination of ultrasonic cleaning and water vapor pressure jet cleaning is the most popular cleaning equipment in the world and the best clarity of the bottle.
Workflow
Unpacking and bottling→ spraying water → ultrasonic rough washing → hanging dragon into the bottle→ wheel lifting → manipulator clamping bottle → manipulator flipping bottle → (outer wall spray rinsing)→ the first circulating water rinse bottle inner wall (the first compressed air blowing inner wall)→ the second downgrade water washing bottle inner wall (second compressed air blowing inner wall)→ the third injection water flushing bottle inner wall (third compressed air blowing inner wall)→ the manipulator flip bottle → bottle outer wall jet → the wheel out of the bottle→ loading or into the oven
PLC programmable man-machine interface control, electro-eye monitoring of bottle in and out, and with automatic waste removal function, automatic shutdown when faulty, saving manual conditions, to ensure the normal operation of the entire unit.
The use of ultrasonic, water and vapor alternate flushing, advanced technology, rigorous process, in line with the international pharmaceutical cleaning development trend.
Stand-alone use to replace a small number of specifications, you can apply a variety of bottles, easy to use, save manpower.
The parts in contact with the liquid are made of 316L material, high-quality silicone pipe or glassware, the outer parts are made of 304-2B stainless steel plate, and the rest of the parts are also in full compliance with the 2020 GMP requirements.
- Multiple anti-pollution settings fully meet GMP requirements: high-performance material parts, ultrasonic cleaning, three water and three gases, clean area separation, no turnover wheel access, plankton detection, etc., effectively avoiding and eliminating various pollution.
- High degree of automation, safer and more trouble-free: with real-time monitoring of production, waste and sudden power failure protection and other functions, equipment operation is safer and more reliable.
- A single piece of equipment can achieve a variety of specifications of the loading: the same equipment, replace a small number of specifications, can produce a variety of loading models of vials (medicine bottle packaging materials), higher degree of intensification, higher equipment utilization, production site and labor costs are smaller, higher production efficiency.
- This machine automatically completes the complete production process from bottle feeding, ultrasonic rough cleaning, bottle outer wall fine cleaning, bottle inner wall fine washing to bottle out.
- Advantages of the review: the machine design is advanced, the structure is reasonable, the degree of automation is high, the operation is stable and reliable, the production efficiency is high, the mechatronics is realized, the cost of man, land and energy consumption is greatly reduced, and the current international advanced level can be substituted for imported products.
| Model |
Vial volume
(ml) |
Capacity
(vial/h) |
Water consumption
(m3/h) |
Air consumption
(m3/h) |
Power
(KW) |
Net weight
(KG) |
Overall size
(L×W×H)mm |
| QCL40 |
2-100ml vial |
6000-12000 |
0.2-0.3MPa
0.4m3/h |
0.3MPa
40m3/h |
12.6KW |
2200 |
2070×2200×1300 |
| QCL60 |
2-20ml vial |
12000-18000 |
0.2-0.3MPa
0.6m3/h |
0.3MPa
45m3/h |
13.4KW |
2850 |
2400×2200×1300 |
| QCL80 |
2-20ml vial |
12000-24000 |
0.2-0.3MPa
0.6m3/h |
0.3MPa
45m3/h |
13.4KW |
2850 |
2400×2200×1300 |
| QCL100 |
2-20ml vial |
12000-27000 |
0.2-0.3MPa
0.6m3/h |
0.3MPa
45m3/h |
13.4KW |
2850 |
2400×2200×1300 |
| QCL120 |
2-20ml vial |
12000-30000 |
0.2-0.3MPa
0.6m3/h |
0.3MPa
80m3/h |
13.4KW |
2850 |
2400×2200×1300 |
| QCL140 |
2-20ml vial |
12000-36000 |
0.2-0.3MPa
1.0m3/h |
0.3MPa
80m3/h |
13.4KW |
7600 |
2650×2780×1250 |
Audited Supplier 
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