Gdzrjn Vacuum Emulsifying Mixer

• Type: Emulsifying Mixer
• Finished Dosage Form: Emulsifier
• Precision: High Precision
• Certification: CE, GMP, ISO
• Voltage: 380V
• Computerized: Computerized
• Model NO.: GDZRJN-100
• Customized: Customized
• Condition: New
• Warranty: 1 Year
• Emulsifying Working Volume(L): 160
• Capacity(Kg/Batch): 60-100
• Emulsifying Heating Area(M²): 1(12kw)
• High Speed Motor Power(Kw): 5.5
• High Speed Motor Speed(R/Min): 1000-4000
• Horizontal Wall Motor(Kw): 1.5
• Horizontal Wall Motor Speed(R/Min): 10-60
• Transport Package: Wooden Case
• Specification: 100
• Trademark: CHINNOFI
• Origin: China
• Production Capacity: 50 Sets/Year

Product Description

Reference Photo

Introduction

Vacuum emulsifying machine is a coaxial and triple type mixer, suitable to stable homogenizing and emulsifying, the finished granular is very small. The quality of emulsifying depends on the disperse of the granular on the preparation stage. The smaller the granular is, the weaker the trend of accumulation to the surface becomes, thus the smaller the opportunity for the emulsifying to be broken becomes. Relying on mixing of reversed impeller, under the condition of homogenizing turbine and vacuum status, you can get the high-quality effect of emulsifying and mixing.

2.1   Application
This unit can be used for production of ointments and creams in cosmetic and pharmaceutical factories, especially for the preparation and emulsification of ground substance with large viscosity and high content of solid.
2.2   Characteristic
This unit has such features as simple operation, stable performance, good homogenization, high production efficiency, convenient cleaning, reasonable structure, small floor space, and high automatization etc. 
2.3   Advantage
This unit applies upper coaxial triple type mixer and hydraulic lifting mode to open the cover. By applying vacuum sucking, this unit can suck in powder material by using vacuum to avoid powder flying upward. The whole process is performed under the vacuum condition in order to keep from the production of air bubble after the material is mixed at high speed and up to hygienic asepsis requirements. This system is equipped with CIP cleaning equipment. The parts of container, which contact the material, are made of SUS316L and inner surface mirror polish is up to 300MESH (sanitary level). In order to ensure stability of control part, the electric control parts apply the products from German Siemens, the press key is from China company, frequency converter is from Taiwan company, and vacuum pump is from China. The unit is made completely in conformity with GMP and is the most advanced, ideal ointment and cream production equipment currently in China.

Technical parameters of whole machine

		GDZRJ-50	GDZRJ-100	GDZRJ-200	GDZRJ-350	GDZRJ-500
Emulsifying working volume	L	70	160	260	460	600
Capacity	kg/batch	30-50	60-100	90-200	170-350	250-500
Emulsifying heating area	m²	0.8(9KW)	1(12KW)	1.2(15KW)	1.6(18KW)	2(18KW)
High speed motor power	KW	5.5	5.5	5.5	5.5	7.5
High speed motor speed	r/min	1000-4000	1000-4000	1000-4000	1000-4000	1000-4000
Horizontal wall motor	KW	1.5	1.5	1.5	2.2	2.2
Horizontal wall motor speed	r/min	10-60	10-60	10-60	10-60	10-60
Emulsifying tilt motor	KW	0.4	0.4	0.4	0.4	0.4
Hydraulic motor	KW	0.75	0.75	0.75	0.75	0.75
Oil tank full volume	L	35	65	130	250	350
Oil tank mixing motor	KW	0.75	0.75	0.75	1.5	1.5
Oil tank heating area	m²	0.6(6KW)	0.8(9KW)	1(9KW)	1.2(12KW)	1.4(15KW)
Water tank full volume	L	45	85	160	300	420
Water tank mixing motor	KW	0.75	0.75	0.75	1.5	1.5
Water tank heating area	m²	0.6(6KW)	0.8(9KW)	1(9KW)	1.2(12KW)	1.4(15KW)
Water ring vacuum pump	KW	0.85	1.45	1.45	2.35	3.85
Total power steam (electrical heating)	KW	10.5(31.5)	11.1(41.1)	11.1(44.1)	14.2(56.2)	17.7(65.7)
Jacket working pressure	Mpa	0.25	0.25	0.25	0.25	0.25
Liner working pressure	Mpa	≤0.09	≤0.09	≤0.09	≤0.09	≤0.09
Compressed air working pressure	Mpa	0.6-0.7	0.6-0.7	0.6-0.7	0.6-0.7	0.6-0.7
compressed air consumption	m³/batch	0.1	0.16	0.28	0.39	0.39
Steam consumption	kg/h	110	140	170	230	290
Jacket water consumption	m³/batch	0.5	0.7	1	1.5	2
Clean water consumption	m³/batch	0.25	0.3	0.5	0.7	1.1
Overall dimensions	A	2200	2200	2400	2700	2800
	A1	1600	1600	1800	2300	2300
	B	2200	2200	2400	2800	2900
	B1	800	870	940	1050	1150
	B2	740	740	780	1050	1050
	H	1900	1900	2000	2400	2400
	LH	2500	2800	2900	3600	3700

 

Technical process flow (reference)


 

Reference photos