This machine is for blowing/filling/sealing plastic ampoule in the same machine during asepsis situation in pharmaceutical field. This is an asepsis packaging technology, combines the following step: Plastic ampoule forming, Plastic ampoule filling, Plastic ampoule sealing.
CGF3 Plastic Ampoule blowing/filling/sealing equipment is in strict accordance with the latest Europe and the United States GMP related standards on asepsis drug filling. Our company has its own research and development department. It adopts the most advantaged technology in and out of China and develops with their own technical advantages.
1.ProcessVacuum feeding system will be sent to the plastic particles in the hopper, again into the extruder, particles, heating, and then squeezing in under the effect of pressure forced through the type of billet head, become tubular billet type. Type billet clip live at the bottom of the billet and will it type sealing. By sterile plastic air flush type bloom, through the plastic molding mould billet. Plastic extrusion temperature hot harmony 170-230 degrees, pressure can reach 350 bar. It is the sterility of the extrusion and through empirical remove heat source process.
1. When type billet, the proper length to shut down and put the type mould billet bottom sealing, cutting knife to cut off the type of casting billet. Type the bottom of the billet have been closed, and pressure by the modeling is fixed, the air reserve in sterile type of billet. Type the top of the billet is a fixed set clamp positioning, modeling is then quickly move to blow molding and the filling station. Sterile air (health standard level 100) spray in the bubble of sterile pressure air supply to blow molding and the filling stations to protect.
2. Reduce blow molding/filling head, make it into the type, with plastic mould billet until the form seal. Then will already filtering compressed air blowing clean type billet (or type vacuum), external casting billet expansion and against type plastic mold cavity wall, so as to form the bottle.
3. Then pulled out from the bottle, and through the filling of compressed air into a certain amount of the products. The After filling of vials, filling the starting position back to. Solution of the line before filling in flows through online (CIP) and cleaning online (SIP), ensure sterilization of the solution. The time-sterile safety pressure measurement system filling, the accuracy is high.
4. At this time, mould top and fixed clamp the plastic is still in half between melting state. The seal die off, form to the top of the vessel, and make the bottle seals.
5. After sealing, modeling open, fully formed, filling and sealing of the bottle is sent out equipment.
2.Feature 1. The design is novel, a modular structure, easy maintenance.
2. High output, cover an area of an area small, clean space requirements of the small. The whole production by a machine to complete.
3. Save labor. One operator finish at the same time bottle, filling and sealing processes.
4. Energy saving. This machine equipped with high-speed adiabatic screw in the preheated stage, use of friction aggregates melting. Compared with the traditional bottle blowing machines, saving energy more than 50%.
5. The latest asepsis packing concept. In normal conditions to realize the sterile potting, do not need to external air filter and a sterile environment, and other special measures. Filter and all the parts in contact with the product before production (CIP) online cleaning and online with 121 140 degrees of pressurized steam sterilization (SIP). After filling and blow molding solution immediately sealing, thus eliminating any chance of contamination.
6. Mould shut force is high.
7. Time-pressure measurement system high precision, the filling system without \"blind Angle\" for content, facilitate adjustment and change, simple maintenance.
8. Equipment with automatic startup plastic billet clamp.3. Applicable scopeIt is suitable to the medicine industry polyethylene (PE) or polypropylene (PP) packing 0.5 ml-20 ml of asepsis small capacity the injection and eye drops.4. The main technical parametersThe mould adopts the special tin bronze alloy after heat treatment process, has not deformation, high hardness and high strength, rust and good polishing performance and long service life. It's itself with cooling and vacuum channel and equipment cooling and vacuum system is linked together, guarantee product and mould temperature consistent.
| S/N |
Item |
Description |
| 1 |
Applied bottle range |
0.5 ml-20 ml |
| 2 |
Capacity |
9000 /hour |
| 3 |
Required compressed air |
0.8Mpa, 300L/min |
| 4 |
Noise |
≤70dB |
| 5 |
Electric capacity |
75 kw 50 Hz ac 380 V |
| 6 |
Diameter of cooling water pipe inlet |
Φ15mm |
| 7 |
Cooling water |
3 cubic meters, 8 ºC,2 bar |
| 8 |
Steam |
preparation: 40 kg/h 2 bar, production 15 kg/h |
| 9 |
Clean water |
solution line 1m3, 2.5 bar , 15 minutes
vacuum of mould: 1m3, 2.5 bar, 60 ºC,15 minutes |
| 10 |
Net weight |
8000 kg |
| 11 |
Overall size |
5260 X2600X3015 (long x wide x high) |
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